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Battery Process Engineer Jobs in Bellingham, WA (NOW HIRING)

With sales and service locations throughout the world, and over 100 years of battery experience ... Creating and implementing sales processes, performance metrics, and accountability measures to ...

With sales and service locations throughout the world, and over 100 years of battery experience ... This role partners closely with Engineering, Product Management, Manufacturing, Quality, and Supply ...

Battery Process Engineer information

See Bellingham, WA salary details

$51.5K

$95.6K

$148.1K

How much do battery process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for battery process engineer in Bellingham, WA is $95,643.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,400.00 and $107,100.00 per year, depending on experience, location, and employer.

What does a battery process engineer do?

A Battery Process Engineer is responsible for designing, optimizing, and overseeing the manufacturing processes involved in producing batteries, such as lithium-ion cells. They work to improve efficiency, quality, and safety in battery production by developing and refining procedures, selecting appropriate materials, and troubleshooting issues. Additionally, they collaborate with teams across research, development, and manufacturing to scale up new battery technologies from prototype to mass production. Their role is critical for ensuring that batteries meet performance and reliability standards required for various applications, including electric vehicles and consumer electronics.

What is the difference between Battery Process Engineer vs Battery Manufacturing Technician?

AspectBattery Process EngineerBattery Manufacturing Technician
CredentialsBachelor's degree in engineering or related field; often requires experience in process designHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesigning, optimizing, and overseeing manufacturing processes in labs or production facilitiesOperating machinery and performing manual tasks on the production line
Industry UsageInvolved in process development, quality control, and process improvementFocuses on assembly, equipment operation, and quality checks

The Battery Process Engineer focuses on designing and improving manufacturing processes, requiring technical expertise and engineering credentials. In contrast, the Battery Manufacturing Technician handles day-to-day production tasks, operating equipment and ensuring product quality. Both roles are essential in battery manufacturing but differ in responsibilities, skills, and work scope.

What are some common challenges faced by battery process engineers during scale-up from laboratory to production?

Battery Process Engineers often encounter challenges when translating lab-scale processes to full-scale manufacturing, such as maintaining quality and consistency in large batches, optimizing equipment for high throughput, and ensuring safety protocols with reactive materials. These professionals must troubleshoot unexpected variations, coordinate closely with multidisciplinary teams (like R&D, quality assurance, and maintenance), and refine processes to meet both performance and cost goals. Effective communication and problem-solving skills are essential for overcoming these hurdles and ensuring smooth production ramp-up.

What are the key skills and qualifications needed to thrive as a battery process engineer?

To thrive as a Battery Process Engineer, you need a solid background in chemical or materials engineering, experience with battery manufacturing processes, and often a relevant engineering degree. Familiarity with process simulation software (such as AutoCAD or MATLAB), Six Sigma methodologies, and data analysis tools is typically required. Strong problem-solving abilities, attention to detail, and effective communication skills help distinguish top performers in this field. These competencies are essential to ensure efficient battery production, maintain high quality standards, and drive innovation in the rapidly evolving energy storage industry.
What are popular job titles related to Battery Process Engineer jobs in Bellingham, WA? For Battery Process Engineer jobs in Bellingham, WA, the most frequently searched job titles are:
What cities near Bellingham, WA are hiring for Battery Process Engineer jobs? Cities near Bellingham, WA with the most Battery Process Engineer job openings:
Infographic showing various Battery Process Engineer job openings in Bellingham, WA as of August 2026, with employment types broken down into 88% Full Time, and 12% Contract. Highlights an 100% In-person job distribution, with an average salary of $95,643 per year, or $46 per hour.

CAE-Structural and Dynamics Engineer (GR 31)

PACCAR

Mount Vernon, WA

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 18 days ago


Paccar rating

8.8

Company rating: 8.8 out of 10

Based on 17 frontline employees who took The Breakroom Quiz

43rd of 487 rated machine equipment manufacturers


Job description

Requisition Summary

The PACCAR Technical Center is seeking an experienced CAE – Structural & Dynamics Engineer to drive innovation in heavy-duty truck development. You will leverage advanced Finite Element Analysis (FEA) and vehicle dynamics simulation to deliver best-in-class durability, ride quality, handling, and NVH performance.

In this role, you'll partner directly with Kenworth and Peterbilt engineering teams to predict design viability, validate concepts through simulation-to-test correlation, and translate complex technical findings into actionable recommendations. You'll balance technical excellence with project leadership—managing timelines, and cross-functional resources while staying at the forefront of emerging vehicle technologies (electrification, autonomous systems, alternative fuels).

The ideal candidate combines 5+ years of CAE expertise with strong analytical skills, proven project management ability, and a commitment to continuous process improvement in a fast-paced, collaborative environment.

Company Information

PACCAR is a Fortune 500 company established in 1905. PACCAR Inc is recognized as a global leader in the commercial vehicle, financial, and customer service fields with internationally recognized brands such as Kenworth, Peterbilt, and DAF trucks. PACCAR is a global technology leader in the design, manufacture and customer support of high-quality light-, medium- and heavy-duty trucks under the Kenworth, Peterbilt and DAF nameplates. PACCAR designs and manufactures advanced diesel engines and also provides customized financial services, information technology and truck parts related to its principal business.
 
Whether you want to design the transportation technology of tomorrow, support the staff functions of a dynamic, international leader, or build our excellent products and services — you can develop the career you desire with PACCAR. Get started!

Job Functions / Responsibilities
  • Execute comprehensive FEA analysis across components, assemblies, and full-vehicle platforms using industry-standard tools (ABAQUS, Optistruct, LSDYNA).
  • Develop and validate complex multi-body dynamics models (ADAMS, Motionview, Simpack) to support load case development and vehicle dynamics analysis.
  • Perform advanced fatigue and durability life predictions using specialized calculators (nCode, FE-Safe) with rigorous correlation to physical testing data.
  • Support model setup, meshing, and post-processing activities using HyperMesh/HyperView or similar tools.
  • Collaborate with validation teams to define data acquisition plan, review measured data and provide simulation feedback.
  • Own multi-project execution end-to-end, coordinating resources, managing dependencies, and ensuring on-time, on-budget delivery.
  • Proactively identify and mitigate project risks; adapt to shifting priorities and emerging requirements.
  • Synthesize simulation results into clear, compelling narratives for engineering stakeholders at all levels.
  • Deliver evidence-based design recommendations with quantified trade-offs and risk assessments.
  • Author comprehensive technical reports documenting methodology, validation approaches, results, and lessons learned.
  • Champion best-in-class simulation practices, identify opportunities to refine correlation methods, tools, and processes.
  • Stay current with industry advancements in CAE, AI/ML-assisted optimization, and digital engineering.
  • Support development of next-generation vehicle technologies: battery electric vehicles (BEVs), autonomous driving systems, alternative fuel powertrains, and advanced suspension architectures.


  
 

Qualifications
  • 7+ years of engineering experience
  • Experience with structural CAE, durability, or vehicle dynamics
  • Experience with nonlinear FEA (ABAQUS, LS-DYNA, or similar)
  • Experience with pre/post-processing tools (HyperMesh, HyperView, or equivalent)
  • Understanding of fatigue and durability analysis methodologies
  • Experience correlating CAE with test data
Education

Bachelor’s degree in Mechanical Engineering or related field

Paccar Benefits

As a U.S. PACCAR employee, you have a full range of benefit options including:

  • Competitive salary and 401k with up to a 5% company match
  • Fully funded pension plan that provides monthly benefits after retirement
  • Comprehensive paid time off – Minimum of 10 paid vacation days, 12 paid holidays, and sick leave
  • Tuition reimbursement for continued education 
  • Medical, dental, and vision plans for you and your family
  • Flexible spending accounts (FSA) and health savings account (HSA)
  • Paid short-and long-term disability program
  • Life and accidental death and dismemberment insurance
  • EAP services including wellness plans, estate planning, financial counseling and more
  • Global Fortune 500 company with a wide array of growth and development opportunities
  • Work alongside experienced goal-oriented colleagues recognized as experts in their field
Additional Job Board Information

PACCAR is an Equal Opportunity Employer/Protected Veteran/Disability. At PACCAR, we value talent and promote growth and development. We carefully consider numerous compensation factors, including your education, training, or experience. The salary range for CAE-Structural and Dynamics Engineer is $100,100- $156,600 annually. Additionally, this role is eligible for a full range of benefit options listed above. This is also eligible for a holiday gift. 


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About Paccar

Sourced by ZipRecruiter

PACCAR, Inc. is a Fortune 500 company established in 1905 and is recognized as a global leader in the commercial vehicle, financial, and customer service fields. PACCAR is a global technology leader in the design, manufacture, and customer support of high-quality light-, medium- and heavy-duty trucks under its internationally recognized brands Kenworth, Peterbilt and DAF nameplates. PACCAR designs and manufactures advanced diesel engines and provides customized financial services, information technology and truck parts related to its principal business. Your next career move is waiting at PACCAR whether you want to design the transportation technology of tomorrow, support the staff functions of a dynamic, international leader, or build our excellent products and services. Join the PACCAR team today!

Industry

Motor vehicle manufacturing

Company size

10,000+ Employees

Headquarters location

Bellevue, WA, US

Year founded

1905

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