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Ballistic Protection Engineer Jobs (NOW HIRING)

... ballistic protection, variable light transmission, laser eye protection, and visual display ... D. in Physics, Optical Science/Engineering, Materials Science, or related engineering discipline ...

Quality Engineer

Cleveland, OH · On-site

$75K - $90K/hr

Support ballistic testing programs, monitor failure trends, and ensure test data accuracy and ... At Avon Protection, we recognize that our success relies on the collective efforts of our talented ...

Quality Engineer

Cleveland, OH · On-site

$69K - $90K/yr

Support ballistic testing programs, monitor failure trends, and ensure test data accuracy and ... At Avon Protection, we recognize that our success relies on the collective efforts of our talented ...

WI · On-site

$70K - $91K/yr

EMPLOYMENT OBJECTIVES The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing ...

... in ballistic protection products. * Supervise daily quality activities, including incoming ... Work cross‑functionally with Production, Engineering, Supply Chain, and Training teams to ...

EMPLOYMENT OBJECTIVES The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing ...

Manufacturing Engineer IV

Newport, VT · On-site

$74K - $96K/yr

EMPLOYMENT OBJECTIVES The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing ...

Manufacturing Engineer IV

Newport, VT · On-site

$74K - $96K/yr

EMPLOYMENT OBJECTIVES The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing ...

Quality Manager

Salem, NH · On-site

$125K - $140K/yr

Avon Protection is recognized as a world leader in ballistic protection and respiratory, delivering ... This person will have direct reporting responsibility for the quality engineers and quality ...

Structural Engineer

Alexandria, VA · On-site

$95K - $150K/yr

The engineer must provide guidance with regard to blast effects vulnerabilities and protective ... Design advanced structural elements to enhance protection against forced entry and ballistic ...

Structural Engineer

Alexandria, VA · On-site

$95K - $150K/yr

The engineer must provide guidance with regard to blast effects vulnerabilities and protective ... Design advanced structural elements to enhance protection against forced entry and ballistic ...

... ballistic protection products. Essential Responsibilities * Supervise daily quality activities ... Work cross-functionally with Production, Engineering, Supply Chain, and Training teams to implement ...

Avon Protection is recognized as a world leader in ballistic protection and respiratory, delivering ... This person will have direct reporting responsibility for the quality engineers and quality ...

Showing results 21-40

Ballistic Protection Engineer information

See salary details

$39K

$101.8K

$137.5K

How much do ballistic protection engineer jobs pay per year?

As of Sep 12, 2026, the average yearly pay for ballistic protection engineer in the United States is $101,752.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,000.00 and $116,500.00 per year, depending on experience, location, and employer.

What does a ballistic protection engineer do?

A Ballistic Protection Engineer is responsible for designing, testing, and improving materials and systems that protect people or equipment from ballistic threats such as bullets, shrapnel, or explosive fragments. They work on developing armor for vehicles, personal protective equipment like body armor, and protective structures. Their role involves analyzing threats, selecting appropriate materials, and ensuring products meet safety standards through rigorous testing and simulation. These engineers often collaborate with military, law enforcement, and defense contractors to create effective and innovative protective solutions.

What are the key skills and qualifications needed to thrive as a ballistic protection engineer?

To thrive as a Ballistic Protection Engineer, you need a solid background in materials science, mechanical engineering, and physics, often supported by a relevant engineering degree. Familiarity with computer-aided design (CAD) software, finite element analysis (FEA) tools, and knowledge of ballistic testing standards and certifications is crucial. Strong analytical thinking, problem-solving, and communication skills help you excel in cross-functional teams and convey complex solutions. These abilities are essential for designing effective protective systems that meet safety standards and withstand real-world threats.

What are some common challenges faced by ballistic protection engineers when developing new armor solutions?

Ballistic Protection Engineers often encounter the challenge of balancing protection levels with weight and flexibility requirements. Creating armor that effectively stops high-velocity projectiles while remaining lightweight and comfortable for users requires a strong understanding of materials science and constant innovation. Additionally, engineers must stay current with evolving threats and international testing standards, often working closely with multidisciplinary teams such as product designers, testing specialists, and manufacturing engineers to iterate and refine prototypes.

What are popular job titles related to Ballistic Protection Engineer jobs?

For Ballistic Protection Engineer jobs, the most frequently searched job titles are:

Infographic showing various Ballistic Protection Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $101,752 per year, or $48.9 per hour.

Optical Physicist

Simpson, PA • On-site

Full-time

Re-posted 20 days ago


Key responsibilities

  • Lead the design and analysis of optical eyewear, lenses, and eyewear components to meet performance requirements.

  • Develop and refine optical models linking design parameters, materials, coatings, and process conditions to system performance metrics.

  • Plan and execute laboratory experiments to characterize optical components and systems, and correlate results with models and product requirements.


Gentex rating

7.8

Company rating: 7.8 out of 10

Based on 63 frontline employees who took The Breakroom Quiz


Job description

Job Type
Full-time
Description
PURPOSE:
The Optical Physicist is a subject matter expert responsible for the design, modeling, characterization, and development of optical systems and eyewear products for commercial and military applications, including ballistic protection, variable light transmission, laser eye protection, and visual display technologies. This role provides technical leadership and pathfinding in optical physics and optical materials, linking fundamental physics, materials, coatings, and process conditions to system-level performance, from concept through transfer to production.
DUTIES, RESPONSIBILITIES, ESSENTIAL FUNCTIONS:
• Lead the design and analysis of optical eyewear, lenses and eyewear components to meet performance requirements for ballistic protection, laser protection, and display applications.
• Develop and refine optical models that link design parameters, materials, coating stacks, and process conditions to measurable system performance metrics.
• Plan and execute laboratory experiments to characterize optical components and systems (e.g., refraction, spectral transmission, reflection, haze, polarization), and correlate results with models and product requirements.
• Serve as technology lead and principal investigator for key government and commercial optics programs.
• Act as an internal technical and opportunity consultant in optics, supporting business, value stream, and new product development teams in program execution and capture.
• Participate in the development of technology, research, and product roadmaps in core and adjacent optical technology areas.
• Write or support the writing of white papers, proposals, and technical reports.
• Lead or support departmental initiatives to optimize technical and operational effectiveness.
• Support development of budgets, resource planning, and allocation for optical new product activities.
• Coach and mentor engineers, scientists, and technicians.
• Interface with military and commercial customers, suppliers, universities, and research institutes, representing the company as a subject matter expert in optics.
• Survey technical information streams (literature, patents, conferences) to identify new opportunities and inform product roadmaps.
• Document experimental work and modeling results and help transition technologies and products from development to production.
Requirements
EDUCATION, PROFESSIONAL LICENSE(s) and EXPERIENCE:
• Master's or Ph.D. in Physics, Optical Science/Engineering, Materials Science, or related engineering discipline with an optics focus; or equivalent combination of education and experience.
• Ten (10) or more years of experience in a business or research organization focused on optical applications; experience leading complex technical programs is strongly preferred.
• Experience with optical technologies for eyewear, laser protection, imaging, or display applications, including materials and coatings development and characterization is a plus.
KNOWLEDGE, SKILLS AND ABILITIES:
• Deep expertise in physical and geometrical optics, including optical system design, laser-matter interaction, stray light, and scattering.
• Proficiency with optical modeling and design tools (e.g., Zemax/OpticStudio or equivalent), and with spectroscopic and radiometric characterization techniques.
• Strong knowledge of optical materials, polymers, wet coating or thin-film processes, and their impact on optical and mechanical performance.
• Ability to functionally manage technical teams, plan and manage projects, and control budgets and resources.
• Experience communicating directly with customers and senior management, including preparation and delivery of technical presentations and reports.
• Familiarity with intellectual property, white paper and proposal development.
• Knowledge of statistical techniques, experimental design, and data-driven problem solving.
• Demonstrated capability to work in a self-initiated and self-directed manner while handling multiple projects in parallel.
• Proficiency in MS Office Suite and project management tools (e.g., MS Project).
POSITION SUPERVISES:
May supervise engineers, technicians.
CONTACT WITH OTHERS:
Daily contact with technical and operational team members, value stream managers, product and program managers, business development, finance, purchasing, customers, vendors, and partners.
PHYSICAL/MENTAL/COMMUNICATION REQUIREMENTS:
Employee is occasionally required to stand; walk; sit; manual dexterity to handle, or feel objects, tools, or controls; reach with hands and arms; climb stairs; balance; stoop, kneel, crouch, or crawl; talk or hear; and taste or smell. The employee may lift and/or move up to 50 lbs. Specific vision abilities required by the job may include close vision, distance vision, color vision, peripheral vision, depth perception, and the ability to adjust focus. The individual must have the ability to solve practical problems and a general ability to interpret instructions furnished in verbal, written, diagram or schedule format.
WORK ENVIRONMENT:
Works majority of the day in a climate-controlled environment, with the exception of or otherwise specified, performing work in the warehouse or manufacturing areas which are subject to changes in temperature and/or noise.
TRAVEL:
Limited travel required
LOCATION:
Gentex's Carbondale facility is located in Northeastern Pennsylvania in Lackawanna County. Carbondale, PA is about twenty miles north of Scranton, PA, 50 miles south of Binghamton, NY, and about 125 miles from New York City and Philadelphia. The area hosts numerous nearby state parks, nature preserves and local colleges and universities, including The University of Scranton and Marywood University. Northeast Pennsylvania is a beautiful area and offers an excellent cost of living. It is a great place to work, recreate, meet people, raise a family and live!
Gentex Corporation is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard for any applicable state or federal protected class. Gentex is an E-Verify Participant. Pre-employment drug/alcohol/background screening is required.

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