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Automation Simulation Engineer Jobs in Kalamazoo, MI

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Automation Simulation Engineer information

See Kalamazoo, MI salary details

$36.8K

$116.4K

$179.7K

How much do automation simulation engineer jobs pay per year?

As of Aug 21, 2026, the average yearly pay for automation simulation engineer in Kalamazoo, MI is $116,416.00, according to ZipRecruiter salary data. Most workers in this role earn between $86,800.00 and $138,200.00 per year, depending on experience, location, and employer.

What is an automation simulation engineer?

Automation Simulation Engineers are professionals who design, develop, and test virtual models of automated systems, such as robotics, manufacturing lines, or industrial processes. They use simulation software to replicate real-world operations, helping companies optimize performance, identify issues, and reduce costs before actual implementation. Their work is crucial in industries like automotive, aerospace, and manufacturing, where efficiency and precision are vital. By simulating automation systems, they enable organizations to make informed decisions and improve overall productivity.

How does an automation simulation engineer typically collaborate with cross-functional teams during project development?

Automation Simulation Engineers frequently work alongside controls engineers, mechanical designers, and project managers to ensure simulation models accurately reflect real-world system behaviors. Collaboration often involves participating in design reviews, sharing simulation results, and iterating on model parameters based on feedback from different departments. Effective communication and teamwork are crucial, as simulation insights guide design choices, troubleshoot potential issues, and optimize automation processes before physical implementation. This cross-disciplinary approach ensures smoother project execution and greater system reliability.

What are the key skills and qualifications needed to thrive as an automation simulation engineer, and why are they important?

To thrive as an Automation Simulation Engineer, you need a solid background in engineering principles, control systems, and process automation, usually supported by a degree in electrical, mechanical, or automation engineering. Proficiency with simulation software (such as Siemens Tecnomatix, Rockwell Arena, or MATLAB/Simulink), programming languages, and PLC systems is crucial, and certifications in automation or simulation tools are often valued. Strong analytical thinking, attention to detail, and effective communication skills enable you to interpret complex data and collaborate with multidisciplinary teams. These skills are essential to ensure accurate modeling, efficient automation solutions, and successful project outcomes in industrial environments.

What is the difference between Automation Simulation Engineer vs Automation Test Engineer?

AspectAutomation Simulation EngineerAutomation Test Engineer
Primary FocusDeveloping and validating simulation models for automation systemsDesigning and executing automated tests for software and hardware
Required SkillsSimulation software, control systems, programming (e.g., Python, MATLAB)Testing frameworks, scripting, defect tracking
Work EnvironmentEngineering labs, R&D departments, manufacturing settingsSoftware development teams, QA departments, manufacturing
Industry UsageManufacturing, robotics, industrial automationSoftware development, electronics, automation industries

While both roles involve automation, the Automation Simulation Engineer focuses on creating virtual models to test automation systems, whereas the Automation Test Engineer concentrates on executing automated tests to ensure software and hardware quality. Both roles require technical skills and are vital in automation industries, but their core responsibilities differ significantly.

What are popular job titles related to Automation Simulation Engineer jobs in Kalamazoo, MI?

For Automation Simulation Engineer jobs in Kalamazoo, MI, the most frequently searched job titles are:

What job categories do people searching Automation Simulation Engineer jobs in Kalamazoo, MI look for?

The top searched job categories for Automation Simulation Engineer jobs in Kalamazoo, MI are:

What cities near Kalamazoo, MI are hiring for Automation Simulation Engineer jobs?

Cities near Kalamazoo, MI with the most Automation Simulation Engineer job openings:

Automation Simulation Engineer jobs near you

Injection Molding Engineer

I I Stanley Co., Inc.

Battle Creek, MI • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 24 days ago

Job description

I I Stanley Company, Inc., a leading supplier of automotive lighting products, was established in Battle Creek, Michigan in 1985. Founded on the principles of respect, trust, and value, we serve a wide range of customers – domestic and foreign – by supplying them with high-quality automotive headlamps, tail lamps, fog lamps.
POSITION SUMMARY:
The Injection Molding Engineer will play a key role in supporting production, process optimization, and new equipment implementation for high quality plastic components supplied to major automotive OEMs. This position is responsible for developing and maintaining robust molding processes across machines ranging from 180 – 1600 ton, integrating automation systems such as six-axis robots with EOAT and camera-based inspection systems and leading the specification, purchasing, and installation of new molding and auxiliary equipment.
Internal candidates are required to have under 3.00 attendance points.
BASIC RESPONSIBILITIES:
  • Develop, document, and optimize injection molding processes for new and existing automotive programs
  • Collaborate with equipment suppliers to evaluate new technology and ensure seamless integration into production
  • Troubleshoot and resolve molding defects such as short shots, flash, splay, sink, burn marks, and warpage
  • Optimize processes on injection molding machines ranging from 180 to 1600 tons
  • Program and integrate sit-axis robots for pat handling, degating, or in-mold assembly using customized end-of-arm tooling (EOAT)
  • Support implementation and operation of camera and vision inspection system for automated quality verification
  • Collaborate with cross-functional teams (Quality, Maintenance, Production) to maintain process stability and compliance with IATF 16949 standards
  • Participate in APQP, PPAP and FMEA activities to ensure successful product launches
  • Provide technical training and support to production personnel
  • Drive continuous improvement projects focused on efficiency, scrap reduction, cycle time, and equipment utilization
  • Manage tooling maintenance, repair, and modification schedules with internal and external partners

REQUIRED QUALIFICATIONS:
  • 3-7 years of hands-on experience in injection molding process development within an automotive tier 1 environment
  • Strong technical background in molding of PP (Polypropylene, PMMA (Acrylic), and PC (Polycarbonate) resins
  • Experience specifying, purchase, and installing new molding and auxiliary equipment
  • In-depth knowledge of mold design fundamentals (gating, venting, cooling, ejection) and scientific molding principles
  • Hands on experience with injection molding machines (180 – 1600 ton)
  • Proficiency with six-axis robots, EOAT design/programming, and vision inspection systems
  • Familiarity with IATF 16949, APQP, PPAP, and FMEA requirements
  • Strong analytical and problem-solving abilities (DOE, 5-Why, Fishbone)
  • Excellent communication skills
OPTIONAL/PREFERRED SKILLS:
  • Experience with insert molding, overmolding, or multi-shot processes
  • Proficiency with Moldflow or equivalent simulation software
  • Knowledge of automation, robotics integration, and process control systems
  • Six Sigma Green Belt or Lean Manufacturing certification
  • Experience leading equipment commissioning and plant layout optimization projects
EDUCATION REQUIRED:
  • Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering
PHYSICAL REQUIREMENTS AND WORK ENVIRONMENT:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. In most cases the position will be required to stand for extended periods, use hands and fingers to handle or feel. The position may occasionally need to lift/pull up to 50 pounds and have specific vision abilities related to close and color vision. While performing the job the position is highly exposed to moving vehicles/machinery and factory equipment. The position may be required to work overtime to meet deadlines and requirements.
In addition to a fully air-conditioned work environment, I I Stanley provides a total compensation package to meet the needs of our associates and to be competitive in today's work environment. We are pleased to offer the following benefits to our full-time Associates effective on the first day of employment:
  • Competitive Wages
  • Annual Performance Reviews amp; Merit Increases
  • Free Medical Insurance Options for you and your family
  • Free Life Insurance
  • Dental amp; Vision Insurance
  • 401K amp; Employer Matching
  • Healthcare Opt Out Options
  • Free Short-Term amp; Long-Term Disability
  • PTO - Paid Time Off
  • Free Uniforms amp; Safety Shoes

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