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Automation Plc Programmer Jobs in Andover, MA (NOW HIRING)

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The ideal candidate has strong experience troubleshooting Rockwell Automation control systems , PowerFlex drives , PLC programming , HMI applications , electrical controls , and industrial networks

* We are seeking a skilled Automation Engineer to join our team. The ideal candidate will have a ... Proficiency in Allen Bradley PLC programming and understanding of structured text and ladder logic.

... Automation, or related technical field Experience * 7+ years of hands-on experience in Industrial Control Systems and OT technologies with the proven track record in PLC programming and SCADA/HMI ...

... Automation, or related technical field Experience * 7+ years of hands-on experience in Industrial Control Systems and OT technologies with the proven track record in PLC programming and SCADA/HMI ...

Senior Automation Engineer

Boston, MA · On-site

$113K - $148K/yr

PLC Programming with Rockwell Studio5000, RSLogix5000 * Hands on experience executing automation projects for process plants, 5+ years in industry, preferably in Life Sciences domain. * BS ...

Senior Automation Engineer

Nashua, NH · On-site

$105K - $137K/yr

PLC Programming with Rockwell Studio5000, RSLogix5000 * Hands on experience executing automation projects for process plants, 5+ years in industry, preferably in Life Sciences domain. * BS ...

Senior Automation Engineer

Andover, MA

$105K - $138K/yr

PLC Programming with Rockwell Studio5000, RSLogix5000 * Hands on experience executing automation projects for process plants, 5+ years in industry, preferably in Life Sciences domain. * BS ...

Senior Automation Engineer

Salem, NH · On-site

$103K - $136K/yr

PLC Programming with Rockwell Studio5000, RSLogix5000 * Hands on experience executing automation projects for process plants, 5+ years in industry, preferably in Life Sciences domain. * BS ...

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Automation Plc Programmer information

See Andover, MA salary details

$41K

$81.7K

$113.4K

How much do automation plc programmer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for automation plc programmer in Andover, MA is $81,702.00, according to ZipRecruiter salary data. Most workers in this role earn between $68,900.00 and $93,700.00 per year, depending on experience, location, and employer.

What is an automation PLC programmer?

Automation PLC Programmers are professionals who design, develop, and maintain programs for programmable logic controllers (PLCs) used in industrial automation systems. They write and troubleshoot code that controls machinery and processes in manufacturing, assembly, or other automated environments. Their work ensures that automated systems operate safely, efficiently, and reliably. They often collaborate with engineers, technicians, and other stakeholders to optimize automation processes and integrate new technologies.

What are the key skills and qualifications needed to thrive as an automation PLC programmer, and why are they important?

To thrive as an Automation PLC Programmer, you need a solid understanding of electrical engineering principles, industrial automation, and programming languages such as ladder logic, often supported by a degree in engineering or a related field. Familiarity with major PLC platforms (like Siemens, Allen-Bradley, or Schneider Electric), HMI/SCADA systems, and relevant certifications (e.g., Siemens S7 or Rockwell Automation) is typically required. Strong problem-solving skills, attention to detail, and effective communication set top professionals apart in this field. These skills ensure reliable automation solutions, minimize downtime, and enhance productivity in industrial environments.

How does an automation PLC programmer typically collaborate with engineers and other team members during project development?

Automation PLC Programmers frequently work closely with electrical, mechanical, and process engineers to ensure control systems are designed and programmed according to project requirements. Collaboration often involves reviewing system specifications, participating in design reviews, and troubleshooting issues during commissioning. Effective communication and teamwork are essential, as programmers may need to coordinate with maintenance staff, project managers, and external vendors to deliver seamless automation solutions.

What is the difference between Automation Plc Programmer vs Control Systems Engineer?

AspectAutomation Plc ProgrammerControl Systems Engineer
CredentialsTypically requires PLC programming certifications, technical diplomas or degrees in automation or electrical engineeringRequires a degree in control engineering, electrical engineering, or related fields; certifications may include PLC or automation certifications
Work EnvironmentPrimarily in manufacturing plants, automation labs, or industrial settings focused on programming PLCsInvolved in designing, testing, and implementing control systems across various industries, often in office and industrial environments
Industry UsageCommonly employed in manufacturing, automation, and industrial sectorsUsed across industries like manufacturing, energy, and infrastructure for system design and integration

While both roles involve automation and control systems, Automation Plc Programmers focus mainly on programming PLCs for specific automation tasks, whereas Control Systems Engineers design and oversee entire control systems, including hardware and software integration.

What job categories do people searching Automation Plc Programmer jobs in Andover, MA look for? The top searched job categories for Automation Plc Programmer jobs in Andover, MA are:
What cities near Andover, MA are hiring for Automation Plc Programmer jobs? Cities near Andover, MA with the most Automation Plc Programmer job openings:
Infographic showing various Automation Plc Programmer job openings in Andover, MA as of June 2026, with employment types broken down into 97% Full Time, and 3% Part Time. Highlights an 85% Physical, 5% Hybrid, and 10% Remote job distribution, with an average salary of $81,702 per year, or $39.3 per hour.

Field Service Controls Engineer - - US Resident

All Engineering Recruitment Solutions

Boston, MA • On-site

$40 - $48/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 11 days ago

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Job description

Field Service Controls Engineer –  - US Resident

We are seeking an experienced Field Service Controls Engineer to provide hands-on technical support, troubleshooting, commissioning, and startup assistance for industrial automation systems, variable frequency drives, and web-handling equipment in customer production environments.

The ideal candidate has strong experience troubleshooting Rockwell Automation control systems, PowerFlex drives, PLC programming, HMI applications, electrical controls, and industrial networks. Experience with winding systems, tension control, dancer systems, load cells, or other web-handling applications is strongly preferred.

This position requires advanced diagnostic ability, professional customer communication, and the ability to independently troubleshoot complex equipment issues in active manufacturing environments.

Key Responsibilities

  • Provide onsite field service support for industrial automation systems, control equipment, variable frequency drives, and manufacturing machinery.
  • Troubleshoot Rockwell Automation platforms, including Studio 5000, Logix Designer, ControlLogix, and CompactLogix.
  • Diagnose PLC logic, ladder logic, control sequences, input/output signals, interlocks, alarms, and machine-operation issues.
  • Troubleshoot and support FactoryTalk View SE and FactoryTalk View ME applications, operator interfaces, alarms, and HMI communications.
  • Configure, commission, and troubleshoot PowerFlex variable frequency drives, including PowerFlex 525, PowerFlex 753, and PowerFlex 755 drives.
  • Read and interpret electrical schematics, control drawings, machine documentation, and field-wiring diagrams.
  • Perform electrical diagnostics and motor diagnostics, including motor testing, megger testing, encoder verification, analog signal troubleshooting, and control-panel inspection.
  • Troubleshoot industrial Ethernet networks, EtherNet/IP communications, IP addressing, managed and unmanaged switches, and device connectivity.
  • Diagnose web-handling systems and tension-control applications, including winders, unwinds, driven rolls, sectional drives, dancer systems, and load-cell feedback systems.
  • Support open-loop tension control and closed-loop tension control strategies, including taper tension, dancer-position control, load-cell control, and cascade control.
  • Tune and troubleshoot PID control loops, including gain adjustment, loop instability, oscillation, integral windup, and feedback issues.
  • Calibrate and troubleshoot load cells, amplifiers, signal-conditioning equipment, and tension-feedback scaling.
  • Perform equipment commissioning, machine startup, system validation, and corrective troubleshooting at customer sites.
  • Communicate technical findings clearly to customers, operators, maintenance teams, engineering personnel, and internal stakeholders.
  • Prepare accurate field-service reports documenting equipment conditions, diagnostic steps, corrective actions, root causes, and recommended follow-up work.
  • Work independently in customer facilities while maintaining professional, safe, and responsive service.
  • Follow applicable electrical safety procedures, customer-site requirements, and industrial safety standards.

Required Qualifications

  • Associate degree or higher in Electrical Technology, Controls Engineering, Automation Engineering, or a related technical discipline, or equivalent hands-on experience.
  • At least three years of experience in industrial automation, field service, controls engineering, equipment commissioning, drives, or manufacturing support.
  • Hands-on experience troubleshooting Rockwell Automation PLC systems, including ControlLogix or CompactLogix.
  • Working knowledge of Studio 5000, Logix Designer, ladder logic programming, and PLC troubleshooting.
  • Experience commissioning or troubleshooting PowerFlex variable frequency drives or similar industrial drive systems.
  • Ability to read electrical schematics, control drawings, and field-wiring documentation.
  • Experience troubleshooting electrical controls, motors, encoders, analog signals, sensors, and industrial control panels.
  • Working knowledge of industrial Ethernet networks and EtherNet/IP communications.
  • Strong analytical, troubleshooting, technical documentation, and customer-service skills.
  • Ability to identify root causes and resolve complex electrical, controls, communications, and machine-performance issues.
  • Ability to work independently in active manufacturing and customer production environments.
  • Ability to travel to customer facilities as required.

Preferred Qualifications

  • Experience with PowerFlex 525, PowerFlex 753, and PowerFlex 755 drives.
  • Experience with FactoryTalk View SE or FactoryTalk View ME.
  • Experience with web handling, converting, printing, coating, laminating, paper, film, foil, textile, or similar continuous-process equipment.
  • Knowledge of center winders, center unwinds, surface winders, driven rolls, and sectional drive systems.
  • Experience with dancer-position control, load-cell tension control, taper tension, and cascade-control applications.
  • Experience calibrating load cells, signal conditioners, and tension-control amplifiers.
  • Knowledge of PID loop tuning, gain adjustment, integral windup, derivative filtering, and loop-stability troubleshooting.
  • Familiarity with Function Block Diagram, Structured Text, or Sequential Function Chart programming.
  • Previous field-service, commissioning, startup, or customer-site troubleshooting experience.
  • Experience performing root-cause analysis, machine optimization, controls upgrades, or system retrofits.
  • Familiarity with motor control systems, feedback devices, encoders, torque control, speed regulation, and drive synchronization.

Work Environment

This position involves working in active manufacturing environments and may require travel, extended periods onsite, and occasional support outside standard business hours depending on customer production needs. The role may involve working near operating machinery, electrical control panels, production equipment, motors, drives, and industrial processes while following all required safety procedures.

Field Service Controls Engineer, industrial automation systems, variable frequency drives, web-handling equipment, Rockwell Automation control systems, PowerFlex drives, PLC programming, HMI applications, electrical controls, industrial networks, winding systems, tension control, dancer systems, load cells, web-handling applications, manufacturing environments, field service support, Studio 5000, Logix Designer, ControlLogix, CompactLogix, PLC logic, FactoryTalk View SE, FactoryTalk View ME, PowerFlex variable frequency drives, PowerFlex 525, PowerFlex 753, PowerFlex 755, electrical schematics, electrical diagnostics, megger testing, industrial Ethernet networks, EtherNet/IP communications, web-handling systems, tension-control applications, open-loop tension control, closed-loop tension control, PID control loops, load cells, field-service reports, industrial safety standards, Electrical Technology, Controls Engineering, Automation Engineering, industrial automation, ladder logic programming, industrial drive systems, industrial control panels, customer-service skills, continuous-process equipment, center winders, center unwinds, Function Block Diagram, Structured Text, Sequential Function Chart, root-cause analysis