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Aircraft Structures Jobs in Chicago, IL (NOW HIRING)

Astronics-

Structural Analysis Engineer IV

Chicago, IL · On-site

$110 - $130/hr

Analyze aircraft structure, installation hardware, fasteners, joints, fittings, adapter plates, and interface structure for strength, stiffness, stability, bearing, bypass, and combined loading.

Astronics

Structural Analysis Engineer IV

Chicago, IL · On-site

Analyze aircraft structure, installation hardware, fasteners, joints, fittings, adapter plates, and interface structure for strength, stiffness, stability, bearing, bypass, and combined loading.

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Aircraft Structures information

See Chicago, IL salary details

$44.3K

$106.6K

$198.3K

How much do aircraft structures jobs pay per year?

As of Aug 30, 2026, the average yearly pay for aircraft structures in Chicago, IL is $106,582.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,400.00 and $126,200.00 per year, depending on experience, location, and employer.

What is an aircraft structures?

An Aircraft Structures job involves designing, analyzing, repairing, and maintaining the structural components of an aircraft, such as the fuselage, wings, and landing gear. Professionals in this field ensure that aircraft meet safety and performance standards by conducting inspections, stress analyses, and material testing. They often work with engineers, technicians, and regulatory bodies to improve structural integrity and longevity. This role is critical for ensuring the airworthiness and safety of aircraft in both commercial and military applications.

What does an aircraft structures do?

Professionals in Aircraft Structures are responsible for designing, analyzing, testing, and inspecting the structural components of aircraft to ensure they meet safety and regulatory standards. Daily tasks often include reviewing engineering drawings, conducting stress analysis using specialized software, collaborating with cross-functional teams such as manufacturing and quality assurance, and troubleshooting structural anomalies. They may also participate in prototype builds, material selection, and developing repair procedures for in-service aircraft. This hands-on and collaborative environment provides continuous learning opportunities and exposure to evolving aerospace technologies.

What are the key skills and qualifications needed to thrive in aircraft structures?

To thrive in Aircraft Structures, you need a strong background in aerospace engineering principles, materials science, and structural analysis, often supported by a relevant engineering degree or technical training. Familiarity with CAD software, finite element analysis (FEA) tools, and industry certifications such as ASNT or A&P licenses are highly valued. Attention to detail, problem-solving ability, and effective teamwork are essential soft skills in this field. These skills ensure the structural integrity and airworthiness of aircraft, supporting safety and high-performance standards in aviation.

What are popular job titles related to Aircraft Structures jobs in Chicago, IL?

For Aircraft Structures jobs in Chicago, IL, the most frequently searched job titles are:

What job categories do people searching Aircraft Structures jobs in Chicago, IL look for?

The top searched job categories for Aircraft Structures jobs in Chicago, IL are:

Aircraft Structures jobs near you
Infographic showing various Aircraft Structures job openings in Chicago, IL as of August 2026, with employment types broken down into 94% Full Time, 5% Part Time, and 1% Contract. Highlights an 97% Physical, 1% Hybrid, and 2% Remote job distribution, with an average salary of $106,582 per year, or $51.2 per hour.

Lead Aircraft Sheet Metal Technician

Bensenville, IL • On-site

Flightcheck Aviation Services
See more jobs at Flightcheck Aviation Servicesexternal

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 15 days ago

Job description

Flightcheck Commercial Aviation was founded in 2004 and is now one of the largest Commercial Line Maintenance providers. We provide technical handling, aircraft de-icing and limited ground handling for over 25 Domestic and International Airlines. Flightcheck provides workplace stability, Affordable comprehensive benefits and development/training opportunities for you to grow your career with us!

We are currently seeking an experienced Lead Aircraft Sheet Metal Technician!

**Individuals with military backgrounds are strongly encouraged to apply! Strong consideration is given to applicants with military history.

The Lead Aircraft Sheet Metal Technician will supervise and perform advanced sheet metal repairs, modifications, and installations on aircraft structures. Ensure compliance with FAA regulations and company standards while leading a team of skilled technicians. This individual will also support AOG operations at various stations.

What we offer:

  • Pay from $47-$50 per hour- Based on experience
  • Full comprehensive and affordable benefit plans (Medical, Dental, Vision)
  • 401k with a company match
  • Paid vacation and holiday pay
  • In-house certification opportunities
  • Family oriented culture
  • Stable work environment with continuous development and training opportunities to help you grow your career with us!

Duties and Responsibilities:

  • Lead and mentor sheet metal team; assign tasks and ensure quality
  • Perform complex sheet metal fabrication and repairs per technical drawings
  • Maintain compliance with FAA, OEM, and safety standards.
  • Inspect completed work and document maintenance actions
  • Perform Line Maintenance duties other than Sheetmetal.
  • AOG travel on an as needed basis.

Requirements:

  • Must have a High School Diploma or GED equivalent
  • Must have a valid A&P and State Driver’s License
  • Must be able to read, write and understand English and the ability to interpret technical data and special operating instructions
  • Must be able to lift and move up to 70 pounds
  • Must have 5+ years aircraft sheet metal experience; 2+ years in a lead role
  • Must be able to pass background check and pre-employment drug screening
  • Must be able to climb ladders ranging from 6 to 10 feet tall
  • Must have strong technical, leadership, and communication skills.

Workplace environment:

  • Potential exposure to fumes or airborne particles, toxic chemicals, and moving mechanical parts.
  • Occasionally exposed to wet and/or humid conditions and extreme heat. You will often be exposed to various weather elements as well.
  • The noise level in the work environment is typically loud.

Flightcheck is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

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