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Aircraft Structural Analysis Design Engineer Jobs

We are seeking a Structural Analysis Engineer to join our engineering team supporting the design ... Key Responsibilities Perform structural analysis to evaluate aircraft components and assemblies for ...

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Aircraft Structural Analysis Design Engineer information

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$43K

$103.5K

$192.5K

How much do aircraft structural analysis design engineer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for aircraft structural analysis design engineer in the United States is $103,463.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,000.00 and $122,500.00 per year, depending on experience, location, and employer.

What does an aircraft structural analysis design engineer do?

An Aircraft Structural Analysis Design Engineer is responsible for designing and analyzing the structural components of aircraft to ensure they are safe, efficient, and compliant with regulations. They use engineering principles and software tools to evaluate stress, fatigue, and performance of various materials and structures. Their work often involves collaborating with other engineers, conducting tests, and making recommendations for improvements or modifications during the design and manufacturing processes.

What are the most common challenges faced by aircraft structural analysis design engineers during the development of new aircraft components?

Aircraft Structural Analysis Design Engineers often face challenges such as balancing weight reduction with structural integrity, meeting strict regulatory and safety standards, and integrating new materials or technologies into designs. Collaborating closely with multidisciplinary teams—including aerodynamics, manufacturing, and systems engineers—is crucial to ensure that the components are not only strong and lightweight but also manufacturable and maintainable. Time management and effective communication are essential, as design iterations can be frequent and must align with project timelines and certification requirements.

What are the key skills and qualifications needed to thrive as an aircraft structural analysis design engineer, and why are they important?

To thrive as an Aircraft Structural Analysis Design Engineer, you need strong knowledge of aerospace engineering principles, materials science, and structural analysis, typically supported by a relevant engineering degree. Proficiency with industry-standard tools such as CATIA, NASTRAN, ANSYS, and familiarity with CAD and FEA software is essential, along with certifications like Professional Engineer (PE) or equivalent. Attention to detail, problem-solving ability, and effective communication are crucial soft skills that help in collaborating with multidisciplinary teams and ensuring design integrity. These skills and qualifications are vital to ensure the safety, reliability, and regulatory compliance of aircraft structures.

What is the difference between Aircraft Structural Analysis Design Engineer vs Aircraft Stress Analyst?

AspectAircraft Structural Analysis Design EngineerAircraft Stress Analyst
CredentialsBachelor's or Master's in Aerospace or Mechanical Engineering, certifications like ASNT or NDT often preferredSimilar engineering degrees, often with specialized training in stress analysis and certifications in nondestructive testing
Work EnvironmentDesign offices, R&D labs, and manufacturing facilities within aerospace companiesTesting labs, analysis departments, and design teams in aerospace firms
Industry UsageInvolved in designing and analyzing aircraft structures for safety and performanceFocuses on analyzing stress and strain in aircraft components to ensure structural integrity

The Aircraft Structural Analysis Design Engineer and Aircraft Stress Analyst roles overlap in education and industry environment, but the former emphasizes designing and analyzing aircraft structures, while the latter specializes in stress testing and analysis to verify structural safety. Both roles are essential in aerospace engineering for ensuring aircraft durability and safety.

What are popular job titles related to Aircraft Structural Analysis Design Engineer jobs?

For Aircraft Structural Analysis Design Engineer jobs, the most frequently searched job titles are:

Infographic showing various Aircraft Structural Analysis Design Engineer job openings in the United States as of September 2026, with employment types broken down into 67% Full Time, and 33% Contract. Highlights an 100% In-person job distribution, with an average salary of $103,463 per year, or $49.7 per hour.

Aircraft Senior Structural Design Engineer - Salary: $160K - $180K/ Year Negotiable

Wichita, KS • On-site

Instant Serve LLC
Recruiting and Staffing Services • 11 - 50 employees

$160K - $180K/yr

Full-time

Re-posted 24 days ago


Job description

Job Title: Senior Structural Design Engineer
Location: Wichita, KS 67209 (Onsite)
Duration: Full time Permanent 
Work Schedule: 8:00 AM – 4:00 PM CST
Salary: $160K - $180K/ Year Negotiable 
Interview: On-site and Virtual Interviews Available

Position Summary
We are seeking an experienced Senior Structural Design Engineer to support aircraft structural design, manufacturing, and modification programs. The ideal candidate will have extensive aerospace engineering experience with a strong background in aircraft structural design, CATIA V5, manufacturing support, MRB activities, and Special Missions or Aftermarket aircraft modifications. This role requires close collaboration with engineering, manufacturing, and quality teams to resolve production issues and deliver engineering solutions.
Key Responsibilities
Investigate aircraft design and build issues and develop structural engineering solutions.
Prepare temporary engineering dispositions to resolve manufacturing and build issues.
Review and disposition aircraft non-conformances, including MRB (Material Review Board) rework instructions.
Coordinate engineering investigations with Design Engineering, Manufacturing, and Quality Assurance teams.
Create and support Flight Test Engineering Change Requests (ECRs).
Develop structural special instructions and engineering restrictions.
Design and release structural and systems installations for Special Missions aircraft.
Support aircraft modifications and manufacturing activities.
Lead engineering projects and mentor engineering team members.
Ensure engineering documentation complies with company and regulatory standards.
 
Required Qualifications
Bachelor's degree in Mechanical Engineering, Aeronautical Engineering, or a related engineering discipline from an accredited university.
Minimum 8 years of aviation/aerospace engineering experience.
U.S. Citizen or U.S. Permanent Resident (Green Card Holder) (required due to ITAR regulations).
Experience with Special Missions or Aftermarket aircraft modifications.
Experience supporting aircraft manufacturing and modification programs.
Experience leading engineering teams.
Extensive hands-on experience with CATIA V5.
Excellent verbal and written communication skills.
Highly motivated and self-driven.
Proficiency in Microsoft Office (Excel, Word, and PowerPoint).
 
Preferred Qualifications
Proficiency in CATIA V5 workbenches:
Assembly Design
Part Design (Boolean Operations)
Aerospace Sheet Metal
Tubing Design
Kinematics
Electrical Harness Routing
Experience with Siemens NX.
Experience with Teamcenter PLM.
Previous aircraft manufacturing experience.
Additional experience supporting Special Missions or Aftermarket aircraft programs.

InstantServe is Proud to be an EOE and will consider all applications without regard to race, genetic information, sex, age, color, religion, national origin, veteran status, disability, or any other characteristic protected by law.   Applicants with disabilities that require accommodation or assistance in a position please call 202-701-1667 or email  contact@iserveworld.com. This is a dedicated line designed exclusively to assist job seekers whose disability prevents them from being able to apply online. 


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About InstantServe

Sourced by ZipRecruiter

InstantServe provides a one-stop solution to all Healthcare, IT/Non-IT Staffing needs. Established in 2016, InstantServe is a strong workforce of over 100+ go-getters with a demonstrated background in IT/Non-IT service. We are a nationally certified SBE from the Department of Administration (State of PA). As a proud Minority Woman Owned Small Business Enterprise (M/WBE), InstantServe boasts of a strong team of professionals who have extensive experience catering to several Federal, Public, Commercial, and Healthcare Clients which includes 26 States and 46 government agencies. InstantServe is a client-centric organization that offers cost-effective and reliable solutions. Client satisfaction is sacrosanct! Our team strives to provide the best staffing and IT solutions to take your business to the next level.

Industry

Recruiting and staffing services

Company size

11 - 50 Employees

Headquarters location

Wayne, PA, US

Year founded

2016

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