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Aerospace Fuel System Engineer Jobs (NOW HIRING)

#LI-RM1 Systems Engineer - Aerospace Madrid ยฟTe gustarรญa trabajar en proyectos aeronรกuticos de alto impacto, en un entorno internacional y con tecnologรญa puntera? En Expleo buscamos Ingenieros/as ...

Overview #LI-RM1 Systems Engineer - Aerospace MadridTe gustaria trabajar en proyectos aeronauticos de alto impacto, en un entorno internacional y con tecnologia puntera?En Expleo buscamos Ingenieros ...

Generate design documentation, system schematics, and verification plans to support engineering ... S. in Aerospace, Mechanical, or related engineering discipline. * 4-7 years of experience in fuel ...

Staff Fuel Systems Engineer

Dallas, TX ยท On-site

$142K - $213K/yr

Generate design documentation, system schematics, and verification plans to support engineering ... S. in Aerospace, Mechanical, or related engineering discipline. * 4-7 years of experience in fuel ...

Staff Fuel Systems Engineer

Dallas, TX ยท On-site

$142K - $213K/yr

Generate design documentation, system schematics, and verification plans to support engineering ... S. in Aerospace, Mechanical, or related engineering discipline. * 4-7 years of experience in fuel ...

Staff Fuel Systems Engineer

Dallas, TX ยท On-site

$142K - $213K/yr

Generate design documentation, system schematics, and verification plans to support engineering ... S. in Aerospace, Mechanical, or related engineering discipline. * 4-7 years of experience in fuel ...

Sr. System Engineer

Albany, NY ยท On-site

$92K - $138K/yr

R6857**Sr. Systems Engineer - Fuel Cell Systems****Status:** Exempt (salaried) **Department ... power, energy, automotive, aerospace or equivalent industries.* Proven experience bringing ...

... nuclear fuel cycle to remotely piloted aircraft, airborne sensors, and advanced electric ... aerospace systems, internal development projects, and new business opportunities as needed.

... nuclear fuel cycle to remotely piloted aircraft, airborne sensors, and advanced electric ... aerospace systems, internal development projects, and new business opportunities as needed.

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Aerospace Fuel System Engineer information

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$53.5K

$127.2K

$167K

How much do aerospace fuel system engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for aerospace fuel system engineer in the United States is $127,215.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,000.00 and $157,000.00 per year, depending on experience, location, and employer.

What does an aerospace fuel system engineer do?

An Aerospace Fuel System Engineer is responsible for designing, developing, testing, and maintaining the fuel systems used in aircraft and spacecraft. This includes ensuring the safe and efficient delivery of fuel from storage tanks to engines, managing fuel flow and pressure, and integrating fuel systems with other aircraft systems. They also troubleshoot fuel system issues, work to meet safety and regulatory standards, and collaborate with other engineering teams throughout the design and testing process.

What are some common challenges aerospace fuel system engineers face during the design and testing phases?

Aerospace Fuel System Engineers often encounter challenges such as ensuring fuel delivery reliability across a wide range of flight conditions and integrating fuel systems with complex aircraft architectures. They must also address strict safety and regulatory requirements, manage weight constraints, and mitigate risks like fuel leaks or system failures. Collaboration with multidisciplinary teams, including aerodynamics, propulsion, and systems engineering, is vital to resolve integration issues and achieve optimal performance.

What are the key skills and qualifications needed to thrive as an aerospace fuel system engineer, and why are they important?

To thrive as an Aerospace Fuel System Engineer, you need a solid background in mechanical or aerospace engineering, fluid dynamics, and fuel system design, usually supported by a relevant engineering degree. Familiarity with CAD software, fuel system modeling tools, and industry standards such as FAA or EASA regulations is typically required. Strong analytical thinking, problem-solving skills, and effective teamwork set outstanding engineers apart in this field. These skills and qualifications are essential to ensure the safe, efficient, and regulatory-compliant design and operation of complex aerospace fuel systems.

What is the difference between Aerospace Fuel System Engineer vs Aerospace Propulsion Engineer?

AspectAerospace Fuel System EngineerAerospace Propulsion Engineer
Primary FocusDesign, develop, and maintain aircraft fuel systemsDesign and optimize propulsion systems like engines and thrusters
Required CredentialsBachelor's in aerospace or mechanical engineering, certifications in fluid dynamicsBachelor's in aerospace or mechanical engineering, certifications in thermodynamics
Work EnvironmentAircraft manufacturing, aerospace R&D, maintenance facilitiesEngine testing labs, aircraft engine manufacturing, aerospace R&D
Industry UsageCommercial, military, and private aircraft sectorsAircraft engines, spacecraft propulsion, missile systems

While both roles involve aerospace engineering, the Aerospace Fuel System Engineer specializes in aircraft fuel systems, whereas the Aerospace Propulsion Engineer focuses on propulsion systems like engines. Both require similar educational backgrounds and certifications but differ in their specific technical focus and work environments.

What are popular job titles related to Aerospace Fuel System Engineer jobs?

For Aerospace Fuel System Engineer jobs, the most frequently searched job titles are:

Infographic showing various Aerospace Fuel System Engineer job openings in the United States as of September 2026, with employment types broken down into 1% As Needed, 85% Full Time, 12% Part Time, and 2% Contract. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $127,215 per year, or $61.2 per hour.

Principal Fuel Systems Engineer - X-BAT (R4640)

Dallas, TX โ€ข On-site, Remote

Shield AI
Software Developmentย โ€ขย 11 - 50 employees

$209K - $313K/yr

Full-time

Re-posted yesterday


Job description

Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BATย aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI's technology actively supports operations worldwide. For more information, visitย www.shield.ai. Follow Shield AI onย LinkedIn,ย X,ย Instagram, andย YouTube.ย 

Job Description:
Shield AI is seeking a Principal Fuel Systems Engineer to lead architecture, development, and validation of fuel systems for advanced AI-powered aircraft. In this role, you'll own the full lifecycle of fuel system design-from concept through flight testing-while mentoring others and driving technical excellence across our growing air vehicle portfolio.
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You'll tackle high-impact challenges: enabling efficient long-endurance flight, optimizing aircraft center of gravity, and developing robust, certifiable systems that perform flawlessly in extreme conditions.
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On-site or hybrid work is preferred; however, for highly qualified candidates, a remote arrangement may be considered with up to 25% travel.
What you will do in this role:
  • Architect end-to-end fuel systems including storage, transfer, venting, and pressurization for next-gen autonomous aircraft.
  • Lead cross-functional integration between propulsion, structures, avionics, and thermal teams to ensure optimal system performance.
  • Conduct system-level modeling and analysis to predict flow behavior, vapor suppression, slosh dynamics, and thermal effects.
  • Define performance requirements and verification strategies for high-reliability components and assemblies.
  • Lead design reviews, technical trade studies, and risk assessments for critical systems.
  • Oversee supplier selection, qualification, and acceptance testing for pumps, valves, tanks, and sensors.
  • Support and guide ground and flight test campaigns; perform root-cause analysis for system anomalies.
  • Mentor engineers, establish best practices, and develop processes for system integration and testing.
  • Contribute to long-term technology roadmaps, including hybrid-electric and alternative fuel system architectures.
Required qualifications:
  • B.S. or M.S. in Aerospace, Mechanical, or related engineering discipline.
  • 12-15+ years of experience in aircraft fuel systems, aerospace fluids, or propulsion integration.
  • Demonstrated expertise with fuel system design, analysis, and certification for manned or unmanned aircraft.
  • Deep understanding of fluid mechanics, thermodynamics, and CFD principles.
  • Proficiency with analysis and modeling tools (ANSYS Fluent, OpenFOAM, MATLAB/Simulink) and CAD software (NX, CATIA, or SolidWorks).
  • Strong technical leadership and mentoring experience within multidisciplinary teams.
  • Familiarity with FAA and MIL-STD certification requirements and validation testing.
  • U.S. Citizenship required.
  • For remote candidates - ability to travel up to 25%.
  • Ability to obtain a S//SAR level security clearance desired.
Preferred qualifications:
  • Experience with UAV, fighter, or ISR platform development.
  • Proven success leading complex fuel system programs from concept through flight test.
  • Knowledge of advanced or low-observable fuel system technologies, vapor suppression, and hybrid-electric integration.
  • Active or previous security clearance.
$209,197 - $313,795 a year
#LI-JM2
#LD

Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
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Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
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Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
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Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed toย equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.ย 
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses and identifying potential inconsistencies or verification signals in application materials based on available information. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
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