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How much do aerogel jobs pay per hour?

As of Aug 23, 2026, the average hourly pay for aerogel in the United States is $18.29, according to ZipRecruiter salary data. Most workers in this role earn between $16.35 and $21.15 per hour, depending on experience, location, and employer.

What is an aerogel?

Aerogels are a class of ultra-lightweight, porous materials derived from a gel, in which the liquid component of the gel is replaced with a gas without collapsing the gel structure. They are known for their extremely low density, high surface area, and remarkable thermal insulation properties. Aerogels are used in a variety of applications, including insulation, filtration, and even in space missions due to their unique physical and chemical characteristics.

What are the key skills and qualifications needed to thrive as an aerogel engineer, and why are they important?

To thrive as an Aerogel Engineer, you need a strong background in materials science, chemical engineering, and a relevant degree, such as a BS or MS in chemical, materials, or mechanical engineering. Familiarity with laboratory synthesis techniques, analytical instruments (like SEM, TEM, and spectroscopy), and knowledge of safety protocols are typically required. Strong problem-solving abilities, attention to detail, and effective teamwork and communication skills help professionals excel in research and development settings. These skills are vital to ensuring innovation, safe production, and the successful application of aerogel materials across various industries.

What are some common challenges faced by professionals working in aerogel research and development?

Professionals in aerogel R&D often encounter challenges related to the material's fragility and complex manufacturing processes. Achieving consistent quality and scalability for commercial applications can be difficult, requiring close attention to process controls and safety protocols. Collaboration with multidisciplinary teams—including chemists, engineers, and product designers—is essential to overcome these hurdles and develop innovative uses for aerogels in industries such as construction, aerospace, and energy. Staying current with technological advancements and regulations is also important for continued success in this field.
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Aerogel jobs near you
Infographic showing various Aerogel job openings in the United States as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $38,034 per year, or $18.3 per hour.

Insulator Journey

Bechtel Construction Services

Brownsville, TX • On-site

$18 - $23.50/hr

Full-time

Re-posted 14 days ago

Job description


1. Communicates with insulation team and others to perform job tasks.
2. Applies, removes, and repairs complex insulation on industrial equipment, pipes, ductwork, or other mechanical systems such as heat exchangers, tanks, and vessels.
3. Installs cryogenic insulation materials such as aerogel or cellular glass.
4. Covers, seals, or finishes insulated surfaces with mastics, vapor stops, or sealants.
5. Applies adhesives on or attaches metal adhesive application to insulation material.
6. Fabricates, fits or wraps and applies insulation following design drawings, isometrics, or project specifications.
7. Reads and interprets craft related isometric drawings and selects required insulation material.
8. Measures and cuts insulation, using tape measures, knives, and scissors or other measuring devices.
9. Applies, removes, and repairs cementitious fireproofing materials on industrial equipment, pipes, ductwork, or other mechanical systems such as heat exchangers, tanks, and vessels.
10. Mix and transport cementitious fireproofing materials.
11. Completes prep work including surface preparation, cleaning, formwork placement, and metal lath installation.

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