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Additive Manufacturing Jobs in Reston, VA (NOW HIRING)

Genex Systems

Metals Research Engineer

Mclean, VA · On-site

Experience with additive manufacturing of metal materials is highly preferred. Master's degree required with at least three years of hands-on experience planning, conducting, and reporting on ...

Genex Systems

Metals Research Engineer

Mclean, VA · On-site

Experience with additive manufacturing of metal materials is highly preferred. Master's degree required with at least three years of hands-on experience planning, conducting, and reporting on ...

Xometry

Sourcing Specialist

North Bethesda, MD · Hybrid

$68K - $75K/yr

Projects involve a variety of manufacturing processes, including CNC machining, sheet-metal fabrication, and additive printing. Success hinges on both technical understanding and sound judgment to ...

Netsynk

Lead Mechanical Engineer

Sterling, VA · On-site

$109K - $132K/yr

Creo CAD, ASME Y14.5 GD&T, precision mechanisms/actuators, electronics packaging/mechatronics, additive manufacturing, DFMA, and materials testing in aerospace/defense environments Mandatory ...

TAP Engineering

Research Project Manager

College Park, MD · On-site

$125K - $140K/yr

Additive Manufacturing or Microelectronics Benefits Overview TAP Engineering offers a comprehensive and competitive benefits package designed to support the whole employee: * Paid Time Off: 15-25 ...

TAP Engineering

Research Project Manager

College Park, MD · On-site

$140K - $165K/yr

Additive Manufacturing or Microelectronics Benefits OverviewTAP Engineering offers a comprehensive and competitive benefits package designed to support the whole employee: * Paid Time Off: 15-25 days ...

TAP Engineering

Research Project Manager

College Park, MD · On-site

$125K - $140K/yr

Additive Manufacturing or Microelectronics Benefits OverviewTAP Engineering offers a comprehensive and competitive benefits package designed to support the whole employee: * Paid Time Off: 15-25 days ...

Gold Media Tech LLC

MECHANICAL DESIGN ENGINEER

Rockville, MD · On-site

$77K - $105K/yr

Build and evaluate prototypes using machining, additive manufacturing, and practical bench fabrication techniques. * Design products to withstand drop, impact, vibration, flex, ingress, sweat ...

Northrop Grumman

Mechanical Engineer

Chantilly, VA

... additive manufacturing/composites components and assemblies Experience creating mechanical documentation; part drawings, assembly drawings, ANSI standards, etc. Experience performing mechanical ...

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All JobsAdditive Manufacturing JobsAdditive Manufacturing Jobs in Reston, VA

Additive Manufacturing information

See Reston, VA salary details

$14

$25

$36

How much do additive manufacturing jobs pay per hour?

As of Sep 15, 2026, the average hourly pay for additive manufacturing in Reston, VA is $25.95, according to ZipRecruiter salary data. Most workers in this role earn between $21.01 and $30.00 per hour, depending on experience, location, and employer.

What is additive manufacturing?

Additive manufacturing (AM) is the process of creating products by adding material using one or more techniques. This is the opposite of subtractive manufacturing, which produces products by removing material. Many products are produced using a combination of these two techniques. To manufacture a plastic shape, you may use additive manufacturing to layer plastic materials then use subtractive manufacturing to cut and shape the plastic. In recent years, AM has started to focus on advanced techniques like 3D printing, where complex products are created layer by layer, using one or more materials. The main job in AM is that of an additive manufacturing engineer, although rapid prototyping may utilize this process to create a small model of a potential product.

What is additive manufacturing?

Additive manufacturing, often referred to as 3D printing, is a process of creating objects by adding material layer by layer, based on a digital model. Unlike traditional manufacturing methods that remove material from a solid block, additive manufacturing builds products directly from raw materials such as plastics, metals, or composites. This technology enables complex designs, rapid prototyping, and customization that would be difficult or impossible with conventional manufacturing processes.

What are the key skills and qualifications needed to thrive in additive manufacturing, and why are they important?

To excel in Additive Manufacturing, a solid understanding of engineering principles, 3D modeling, and materials science is typically required, often supported by a degree in engineering or a related field. Familiarity with CAD software, 3D printers, and quality assurance systems, as well as certifications like SME Additive Manufacturing Certification, is highly beneficial. Strong problem-solving, attention to detail, and effective communication skills help professionals innovate and collaborate in dynamic production environments. These competencies are essential for ensuring precision, efficiency, and the successful implementation of advanced manufacturing technologies.

What are some typical challenges faced in an additive manufacturing role, and how can they be addressed?

Professionals in Additive Manufacturing often encounter challenges such as ensuring part quality, optimizing print parameters, and troubleshooting equipment malfunctions. Working closely with engineering teams and using advanced simulation software can help address issues related to design for additive processes. Regular calibration of machinery and staying updated on the latest material advancements are also key strategies for overcoming common hurdles. Collaboration and ongoing training play a significant role in maintaining production efficiency and quality standards.

What is the difference between Additive Manufacturing vs CNC Machinist?

AspectAdditive ManufacturingCNC Machinist
CredentialsTypically requires technical training or certification in 3D printing technologiesRequires machining certifications or technical training in CNC operations
Work EnvironmentWorks in labs or manufacturing facilities with 3D printers and related equipmentWorks in machine shops or manufacturing plants operating CNC machines
Industry UsageUsed in prototyping, custom parts, and complex geometriesUsed for precision manufacturing of metal and plastic parts
Search & Comparison IntentOften compared for manufacturing processes involving digital fabricationCompared for traditional subtractive manufacturing skills

While both roles are involved in manufacturing, Additive Manufacturing focuses on building parts layer-by-layer using 3D printing technologies, whereas CNC Machinists operate subtractive machines to carve parts from raw materials. Understanding these differences helps in choosing the right career path or job search focus within the manufacturing industry.

Is additive manufacturing a good career?

Additive manufacturing is a growing field that involves designing and operating 3D printing equipment, often requiring skills in CAD software and knowledge of materials. Careers in this area can offer opportunities in industries such as aerospace, healthcare, and automotive, with roles ranging from technician to engineer. Job prospects depend on industry demand, technical skills, and certifications in additive manufacturing technologies.
More about Additive Manufacturing jobs

What job categories do people searching Additive Manufacturing jobs in Reston, VA look for?

The top searched job categories for Additive Manufacturing jobs in Reston, VA are:

What cities near Reston, VA are hiring for Additive Manufacturing jobs?

Cities near Reston, VA with the most Additive Manufacturing job openings:

Additive Manufacturing jobs near you
Infographic showing various Additive Manufacturing job openings in Reston, VA as of September 2026, with employment types broken down into 1% Internship, 2% As Needed, 87% Full Time, 6% Part Time, 2% Contract, and 2% Nights. Highlights an 93% Physical, 2% Hybrid, and 5% Remote job distribution, with an average salary of $53,984 per year, or $26 per hour.

Lead System Engineering (Manufacturing) Analyst

Alexandria, VA • On-site

AMERICAN SYSTEMS
See more jobs at AMERICAN SYSTEMSexternal

$155K - $195K/yr

Full-time

Medical, Retirement, PTO

Re-posted 2 days ago

Job description

Overview
WANTED: A Senior Systems Engineer with demonstrated experience working with DoW programs focused on engineering disciplines related to system development, manufacturing, additive manufacturing, industrial scaling, and industrial base issues. Desired experience in systems analysis, test and evaluation (T&E), and working with new technology and innovation efforts.
Responsibilities
As part of the engineering staff for the office of Developmental Test, Evaluation, and Assessments (DTE&A), you will:
  • Work within a team of engineers and warfare area experts to analyze and assess DoW acquisition programs and prototype efforts with attention paid to manufacturing issues, roadblocks, design impacts, and related issues.
  • Using a holistic approach, reviews end-to-end systems and systems-oriented products through their entire life cycle.
  • Engages with programs across DoW to be able to fully understand and assess issues and factors impacting capability delivery.
  • Integrate issues and risks related to manufacturing issues into DTE&A Risk Assessments and other reviews.
  • Work closely within an assessment team to design and execute an analysis; be able to brief senior DoW decision makers on risks and issues.
  • Using available documentation including digital products, discern and evaluate key requirements, test cases, verification and validation efforts.
  • Understand the key issues and drivers at the various acquisition program milestones; develop manufacturing-focused assessment plans appropriate for program status.
  • Regularly interface with other OSW elements, service offices, test activities, MDAP Chief Engineers, and industry experts.
  • Provide Systems Engineering and Developmental Test and Evaluation (DTE&A) expertise/knowledge in support of Major Defense Acquisition Programs (MDAP) and OSW policy.
  • Understand high-level product development strategies and the impact upon capability deliver. Work with multi-discipline engineering teams to develop detailed analysis of prototypes and acquisition programs.
  • Participates in design reviews of components (hardware and software) to ensure applicability to the current system and traceability of requirements through compliance verification and validation.
  • Reviews test plans/procedures, TEMPs, SEPs, ADMs, IMSs and other acquisition documentation to understand impact on manufacturing.
  • Provide expert input to emerging DoW policies and instructions relating to manufacturing issues.
  • Analyzes project proposals and engineering data to determine feasibility, producibility, cost estimates, and production time of DoW products.
  • Reviews performance reports and documentation from vendors, requirements owners, field engineers, and testers related to engaged programs.
  • Reviews selection of vendors and proposed development approaches.
  • Reviews and assists in planning of test campaigns and prototype demonstrations.

Qualifications
  • Bachelor's degree and 10-12 years of related work experience
  • Secret clearance, able to get TS/SCI clearance
  • Have an expert understanding of DoW instructions and regulations impacting manufacturing efforts.
  • Be very familiar with emerging technology, digital engineering tools and processes, and AI impacts.

Pay Transparency Statement
AMERICAN SYSTEMS is committed to pay transparency for our applicants and employee-owners. The salary range for this position is USD $155,000.00/Yr. - USD $195,000/Yr. Actual compensation will be determined based on several factors permitted by law. AMERICAN SYSTEMS provides for the welfare of its employees and their dependents through a comprehensive benefits program by offering healthcare benefits, paid leave, retirement plans, insurance programs, and education and training assistance.
EEO Statement
EEO Race/Sex/Disability Status/Veteran Status

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