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Simulation Engineer Intern Jobs in Madison, WI (NOW HIRING)

Simulation Engineer Intern information

See Madison, WI salary details

$11

$19

$29

How much do simulation engineer intern jobs pay per hour?

As of Jun 18, 2026, the average hourly pay for simulation engineer intern in Madison, WI is $19.46, according to ZipRecruiter salary data. Most workers in this role earn between $16.25 and $21.06 per hour, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Simulation Engineer Intern, and why are they important?

To thrive as a Simulation Engineer Intern, you need a solid background in engineering principles, mathematics, and physics, often supported by current enrollment in a relevant degree program. Familiarity with simulation software such as MATLAB, Simulink, or ANSYS, along with basic programming skills in languages like Python or C++, is typically required. Strong problem-solving abilities, attention to detail, and collaboration skills are essential soft skills for success in this role. These competencies are crucial for accurately modeling complex systems, analyzing results, and contributing effectively to engineering teams.

What types of projects and tasks can a Simulation Engineer Intern expect to work on during their internship?

As a Simulation Engineer Intern, you can expect to work on a variety of projects that involve creating, running, and analyzing simulations to support product development or research. Typical tasks may include building simulation models using specialized software, validating simulation results against real-world data, and preparing reports for engineering teams. Interns often collaborate closely with senior engineers and cross-functional teams, such as design or testing, to ensure simulations align with project goals. This hands-on experience not only sharpens your technical skills but also provides valuable insights into the collaborative nature of engineering projects and the role of simulation in the product lifecycle.

What does a Simulation Engineer Intern do?

A Simulation Engineer Intern assists in creating and running computer-based models to predict how systems or products will perform in real-world scenarios. They typically work under the guidance of senior engineers, helping to analyze data, optimize designs, and solve engineering problems through simulations. This role often involves using specialized software such as MATLAB, ANSYS, or Simulink, and requires strong analytical and problem-solving skills. Simulation Engineer Interns gain valuable experience in applying theoretical knowledge to practical engineering challenges.

What is the difference between Simulation Engineer Intern vs Simulation Engineer?

AspectSimulation Engineer InternSimulation Engineer
Required CredentialsTypically pursuing a bachelor's or master's in engineering, computer science, or related fieldsBachelor's or higher degree in engineering, computer science, or related disciplines; often with some professional experience
Work EnvironmentInternship setting, often part-time or summer roles within engineering teamsFull-time professional role within engineering or R&D teams
Employer & Industry UsageUsed by companies in automotive, aerospace, electronics, and manufacturing sectors for training and developmentUsed in similar industries for product development, testing, and simulation tasks

The main difference between a Simulation Engineer Intern and a Simulation Engineer is experience level and responsibility. Interns are typically students gaining practical experience, while Simulation Engineers are full-time professionals responsible for designing and analyzing simulations to support product development.

What cities near Madison, WI are hiring for Simulation Engineer Intern jobs? Cities near Madison, WI with the most Simulation Engineer Intern job openings:

Mechanical Design Engineer-Summer Internship

JOHNSON HEALTH TECH TRADING INC

Cottage Grove, WI • On-site

$17.75 - $24/hr

Other

Medical, Dental, Life, Retirement, PTO

This job post has expired 1 day ago. Applications are no longer accepted.


Job description

Description


Position Overview:

Under the direction of the Innovation Product Manager, we are seeking a motivated Mechanical Design Engineer Intern to support the development of innovative fitness equipment and training systems. This role provides hands-on experience in product design, prototyping, testing, and manufacturing support. The intern will collaborate with engineers, industrial designers, and manufacturing teams to help design safe, durable, and ergonomic strength and conditioning equipment used by athletes, gyms, and consumers worldwide.


This internship offers exposure to the full product development lifecycle-from concept development and CAD modeling to prototyping, testing, and design validation.


Responsibilities:


Mechanical Design & Development

Assist in the design and development of strength training equipment, cardio machines, and accessory components.

Create and modify 3D CAD models, assemblies, and detailed drawings using software such as SolidWorks, Creo, or similar CAD tools.

Develop design concepts, perform tolerance analysis, and create parametric models for new and existing products.

Support design improvements focused on durability, safety, manufacturability, and cost efficiency.

Prototyping & Testing

Participate in prototype fabrication, assembly, and testing of new fitness equipment.

Assist with mechanical testing including load testing, fatigue testing, and safety verification.

Document test results and recommend design improvements based on findings.


Engineering Analysis

Perform basic engineering calculations related to loads, stress, motion, and structural performance.

Assist with finite element analysis (FEA) simulations to validate design concepts.

Support failure analysis and root cause investigations for product improvements.


Manufacturing Support

Work with manufacturing and production teams to ensure designs are optimized for fabrication and assembly.

Help create engineering drawings, BOMs (Bills of Materials), and assembly documentation.

Support vendor communication and part sourcing when needed.

Cross-Functional Collaboration

 Collaborate with industrial design, marketing, and product management teams to meet product requirements.

Participate in design reviews and brainstorming sessions.

Provide documentation updates within engineering data management systems.


Marginal Job Functions:

Other projects as needed.

Requirements

Education:

Currently pursuing a bachelor's or master's degree in mechanical engineering or related field

Experience with 3D CAD software (SolidWorks, Creo, Inventor, or similar)


Experience:

Basic knowledge of mechanical design principles

Understanding of engineering drawings and GD&T fundamentals

Strong problem-solving and analytical skills

Ability to work in a team-oriented environment

Strong communication and documentation skills


Benefits:

We offer an excellent compensation package and team-oriented work environment with growth opportunities. Some of our outstanding benefits include:

Health & Dental Insurance

Company paid Life Insurance

401(k)

Paid Time Off benefits

Product discounts

Wellness programs


 Equal Opportunity Employer, including Protected Veterans and Individuals with Disabilities.