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Unit Process Controller Jobs in Houston, TX (NOW HIRING)

RS Healthcare

Pharmacy - Pharmacist, NICU

Houston, TX

$120K - $135K/yr

V. admixture processes MUST HAVES: * Clinical Pharmacy Residency, PGY1 * Minimum Clinical Pharmacy ... Dispenses controlled substances and maintains appropriate inventory records. * Supervises the ...

Dufry

Retail Multi-Unit Manager

Houston, TX · On-site

... controlling expenses, and maximizing profitability. * Oversee planned maintenance and address ... Hold management accountable for onboarding/offboarding processes and compliance with training ...

Aramco

Accounts Payable Specialist

Houston, TX · On-site

$20.25 - $26/hr

Performs professional accounting functions in either accounting staff or operating unit ... Responsible for processing the organization's payroll by calculating employee wages, processing ...

Lonza

Research Associate III

Houston, TX · On-site

In this role, you will support the development of innovative cell therapy processes by conducting ... Experience operating single-use bioprocessing equipment and unit operations such as perfusion ...

Lonza

Research Associate III

Houston, TX · On-site

In this role, you will support the development of innovative cell therapy processes by conducting ... Experience operating single-use bioprocessing equipment and unit operations such as perfusion ...

GSR Group

Comptroller

Stafford, TX · On-site

$80K - $105K/yr

GSR Group LLC - Multi-Unit, Multi-Franchisee. Built for Growth. GSR Group LLC is a multi-unit ... Through streamlined processes, a results-driven approach, and an unwavering focus on quality, we ...

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Showing results 1-20

All JobsUnit Process Controller JobsUnit Process Controller Jobs in Houston, TX

Unit Process Controller information

See Houston, TX salary details

$60.6K

$126.2K

$249.7K

How much do unit process controller jobs pay per year?

As of Jun 9, 2026, the average yearly pay for unit process controller in Houston, TX is $126,164.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,700.00 and $148,000.00 per year, depending on experience, location, and employer.

What are some common challenges faced by Unit Process Controllers and how can they be addressed?

Unit Process Controllers often face challenges such as responding quickly to unexpected process deviations, maintaining equipment efficiency, and ensuring strict adherence to safety protocols. They must monitor multiple systems simultaneously and troubleshoot issues under time pressure, which requires strong attention to detail and clear communication with maintenance and engineering teams. Staying up-to-date with process control technologies and participating in regular training can help controllers effectively manage these challenges and contribute to smooth plant operations.

What is the difference between Unit Process Controller vs Process Technician?

AspectUnit Process ControllerProcess Technician
CredentialsTypically requires a diploma or associate degree in engineering or related fieldUsually holds a diploma or technical certification in process technology or industrial maintenance
Work EnvironmentManufacturing plants, chemical facilities, or production linesIndustrial plants, manufacturing facilities, or chemical processing sites
Employer & IndustryManufacturing, chemical, or energy industriesSimilar industries, often overlapping with process control roles
Job FocusMonitoring and controlling specific unit processes to ensure efficiency and safetyOperating, maintaining, and troubleshooting process equipment

While both roles work within manufacturing and chemical industries, the Unit Process Controller primarily focuses on monitoring and controlling specific processes, whereas the Process Technician handles operating and maintaining equipment. The roles often overlap but differ in scope and responsibilities.

What are Unit Process Controllers?

Unit Process Controllers are professionals responsible for monitoring, controlling, and optimizing specific stages or units within a manufacturing or industrial production process. They ensure that equipment and operations run efficiently, safely, and according to quality standards. Their tasks typically include adjusting system parameters, troubleshooting issues, and recording data to maintain product consistency and compliance with regulations. Unit Process Controllers often work in industries such as chemical manufacturing, water treatment, and food processing.

What are the key skills and qualifications needed to thrive as a Unit Process Controller, and why are they important?

To thrive as a Unit Process Controller, you generally need a solid understanding of chemical or industrial processes, basic engineering principles, and a relevant technical diploma or degree. Familiarity with process control systems such as DCS (Distributed Control Systems), PLCs (Programmable Logic Controllers), and safety protocols is typically required. Attention to detail, critical thinking, and effective communication are vital soft skills for monitoring operations and troubleshooting issues. These competencies ensure efficient, safe, and consistent production, minimizing downtime and maintaining quality standards.
What are popular job titles related to Unit Process Controller jobs in Houston, TX? For Unit Process Controller jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Unit Process Controller jobs in Houston, TX look for? The top searched job categories for Unit Process Controller jobs in Houston, TX are:
What cities near Houston, TX are hiring for Unit Process Controller jobs? Cities near Houston, TX with the most Unit Process Controller job openings:
Unit Process Controller jobs near you
Sr. Engineer - Process Automation HNO

Sr. Engineer - Process Automation HNO

TPC Group Inc.

Houston, TX

Full-time

Posted 12 days ago

Job description

Job Summary:

We are seeking a skilled Senior Process Automation Engineer to join our team. This individual will be an integral member of the Process Automation Department within the Technology and Sustainability Group, responsible for implementing process control strategies, automated programming, and processes that will facilitate the successful execution of TPC Group’s strategic growth initiatives. Reporting to the Manager of Process Automation, the engineer will be tasked with designing, developing, implementing, and maintaining automation systems to optimize production processes and ensure operational efficiency. The Process Automation Engineer will collaborate closely with cross-functional teams to identify automation opportunities, resolve issues, and foster continuous improvements in our plant operations.

Job Duties and Responsibilities:

  • Design and implement process control strategies, including regulatory control, control sequence, logic, and advanced control.
  • Collaborate with production engineers, operations, and maintenance teams to identify automation needs and requirements.
  • Configure and program Distributed Control Systems (DCS), Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and other control systems.
  • Conduct system integration, testing, and commissioning of automation solutions.
  • Perform troubleshooting, diagnosis, and resolution of automation system issues to ensure uninterrupted plant operations.
  • Regularly review and improve alarm management systems (alarm rationalization).
  • Participate in and represent process automation in HAZOP and other safety and reliability processes and studies.
  • Participate in PHAs, PSSRs, incident investigations, and unit troubleshooting.
  • Provide automation engineering in the specification, design, development, installation, commissioning, and validation of process control systems for capital projects.
  • Provide training and support to plant personnel on the operation and maintenance of automation systems.
  • Adhere to safety, environmental, and regulatory standards in all automation activities.

Required Qualifications:

  • Bachelor's degree in Chemical Engineering, Electrical Engineering, or a related field
  • Minimum 5 years of industry experience
  • Proven experience working as a Process Automation Engineer in the petrochemical, oil and gas industry, or a similar manufacturing environment
  • Strong knowledge of process control systems, instrumentation, and industrial automation technologies
  • Hands-on experience with DCS, PLC, SCADA systems, and other automation software and hardware
  • Familiarity with industry standards and protocols like OPC, Modbus, Profibus, etc.
  • Excellent problem-solving skills and the ability to work independently or in a team environment
  • Effective communication skills and the ability to collaborate with diverse stakeholders
  • Prior experience with HAZOP studies, SIL assessments, and process safety management is a plus
  • Certification in relevant automation technologies or systems is desirable

Preferred Qualifications:

  • Emerson DeltaV DCS/SIS experience is preferred.
  • Experience with networking and understanding of cyber security is a plus
  • Able to design and implement basic and advanced control schemes as well as complex sequence logic
  • Experience with Advanced Process Control Strategies. Aspen DMC3 is a plus

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship

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