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Process Safety Management Engineer Jobs in Virginia

Phlow Corp

Process Engineer

Petersburg, VA · On-site

Implements new solutions for process safety, quality, and performance. Consults with management to ... Uses engineering skills to design projects for enhanced safety, quality and or productivity ...

Phlow Corp

Process Engineer

Petersburg, VA · On-site

Advanced engineering position that leads in process design and execution. Provides mentorship to ... Implements new solutions for process safety, quality, and performance. Consults with management to ...

Phlow Corp.

Process Engineer

Petersburg, VA · On-site

Advanced engineering position that leads in process design and execution. Provides mentorship to ... Implements new solutions for process safety, quality, and performance. Consults with management to ...

Altria Group, Inc.

Senior Safety Engineer

Richmond, VA · On-site

Strategically enhance our Safety Management Systems and related processes to support the company ... Serve as the facility safety engineer for Richmond area locations, requires periodic site visits.

BAE Systems

Occup Safety Spec II

Norfolk, VA · On-site

$61K - $104K/yr

Typically requires a Bachelor's degree in Occupational Safety, Chemistry, Engineering, or a related ... Experience with Process Safety Management * Management system experience (OSHA, ISO 45001)

AdvanSix

Sr. Process Engineer

Richmond, VA · On-site

$102K - $133K/yr

The Senior Process Engineer interacts with the plant teams, business groups and R&D to identify and ... Hazards Analysis, Management of Change, Pre-Startup Safety Review, and Standard Operating ...

BAE Systems

Occup Safety Spec Sr

Norfolk, VA · On-site

$75K - $127K/yr

Typically requires a Bachelor's degree in Occupational Safety, Chemistry, Engineering, or a related ... Experience with Process Safety Management * Management system experience (OSHA, ISO 45001) Benefits ...

Benchmark Utility Services

Safety Manager

Sterling, VA · On-site

... Call processes) * Experience with trench safety, confined space entry, and energized systems ... Bachelor's degree in occupational safety, Construction Management, Engineering, or related field ...

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All JobsProcess Safety Management Engineer JobsProcess Safety Management Engineer Jobs in Virginia

Process Safety Management Engineer information

See Virginia salary details

$79.8K

$123.9K

$185.9K

How much do process safety management engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for process safety management engineer in Virginia is $123,927.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,100.00 and $138,800.00 per year, depending on experience, location, and employer.

What is a Process Safety Management Engineer?

A Process Safety Management (PSM) Engineer is a professional who specializes in identifying, evaluating, and controlling hazards associated with industrial processes, especially those involving hazardous chemicals. They develop and implement safety procedures, conduct risk assessments, and ensure compliance with regulatory standards such as OSHA's Process Safety Management regulations. Their goal is to prevent accidents, such as fires, explosions, and chemical releases, that could harm people, property, or the environment. PSM Engineers often work in industries like oil and gas, chemicals, pharmaceuticals, and manufacturing.

What are the key skills and qualifications needed to thrive as a Process Safety Management Engineer, and why are they important?

To thrive as a Process Safety Management Engineer, you need a solid background in chemical or mechanical engineering, process safety regulations, and risk assessment methods, typically supported by a relevant engineering degree and experience in industrial environments. Familiarity with process hazard analysis (PHA) tools, OSHA PSM standards, and safety management software is essential. Strong analytical thinking, attention to detail, and effective communication skills set candidates apart in this role. These skills and qualifications are crucial to ensure regulatory compliance, prevent accidents, and foster a culture of safety in complex industrial operations.

What are some common challenges faced by Process Safety Management Engineers in ensuring compliance across multiple facilities?

One of the main challenges Process Safety Management Engineers encounter is maintaining consistent compliance with safety regulations and company standards across different sites, each of which may have unique processes and risk profiles. Balancing site-specific needs with overarching safety protocols often requires strong communication and coordination with site managers, operators, and regulatory bodies. Engineers must also stay updated on evolving regulations and industry best practices, adapting their risk assessment and mitigation strategies accordingly. Regular training and audits are essential to address gaps and reinforce a strong safety culture at each location.

What is the difference between Process Safety Management Engineer vs Process Safety Engineer?

AspectProcess Safety Management EngineerProcess Safety Engineer
Required CredentialsBachelor's in engineering, certifications like API, OSHA PSM trainingBachelor's in chemical or process engineering, similar safety certifications
Work EnvironmentIndustrial plants, refineries, chemical facilitiesRefineries, chemical plants, manufacturing sites
Employer & Industry UsageOil & gas, petrochemical, chemical industriesSimilar industries, often overlapping roles
Common Search & ComparisonYesYes

The Process Safety Management Engineer focuses on implementing and maintaining safety management systems in industrial settings, ensuring compliance with regulations. The Process Safety Engineer also emphasizes safety protocols but may have a broader role in process design and risk assessment. Both roles require similar credentials and are used interchangeably in many industries, with slight differences in focus.

What are popular job titles related to Process Safety Management Engineer jobs in Virginia? For Process Safety Management Engineer jobs in Virginia, the most frequently searched job titles are:
What job categories do people searching Process Safety Management Engineer jobs in Virginia look for? The top searched job categories for Process Safety Management Engineer jobs in Virginia are:
What are popular job titles related to Process Safety Management Engineer jobs in VA? For Process Safety Management Engineer jobs in VA, the most frequently searched job titles are:
Process Safety Management Engineer jobs near you
Infographic showing various Process Safety Management Engineer job openings in Virginia as of May 2026, with employment types broken down into 88% Full Time, 6% Temporary, and 6% Contract. Highlights an 100% In-person job distribution, with an average salary of $123,927 per year, or $59.6 per hour.
Process Engineer

Process Engineer

Phlow Corp

Virginia State University, VA

Other

Posted 6 days ago

Job description

Description

Advanced engineering position that leads in process design and execution. Provides mentorship to less senior staff on process design. Implements new solutions for process safety, quality, and performance. Consults with management to implement production solutions. Implements high level of solutions and guidance based on experience. Work is highly independent.

Requirements

  • Follows listed PPE requirements and chemical handling requirements, addresses safety issues promptly, and communicates safety issues to fellow employees.

  • Leads in the completion of Process Safety information and participates in Process Hazard Analysis. Conduct safety analysis to ensure that process is safe.

  • Anticipates potential safety issues and proactively prevents safety events. Leads in the development of safe solutions to encountered safety problems.

  • Uses engineering skills to design projects for enhanced safety, quality and or productivity improvements.

  • Follows cGMP guidelines for operation comments and batch records, other change control requirements, and related documentation practices. Takes the lead in generation of GMP documentation and operator training.

  • Involved in CAPA writing and implementation.

  • Teaches junior engineers appropriate practices for addressing quality issues, including variances, activations, and other QA related documentation.

  • Designs processes in current or future plant equipment using extensive plant and chemistry knowledge.

  • Provides leadership in audits in the plant.

  • Monitors and manages process performance.

  • Conducts product changeovers, preparation of cleaning instruction, and leading in set up operations.

  • Activates and qualifies facilities and equipment.

  • Prepares new batch records and work instructions.

  • Develops process training for all personnel.

  • Troubleshoots processes to reduce downtime, improve cycle time, and increase productivity.

  • Modifies piping and instrumentation drawings, flow sheets, and emission calculations.

  • Independently evaluates, selects, and applies engineering techniques, procedures and criteria using judgement in making adaptations and modifications.

  • Mentors less senior engineers for development.

  • Communicates directly to management about process delays, issues, and improvements.

  • Writes CEAs for process and plant improvements under direction from more experienced colleagues.

  • Details process feedback to program managers and SLT.

  • Provides input to the business plan and production plan.

  • Experience in transferring technology from R&D scale to full scale production


Experience & Qualifications


  • Typically requires 8-14 years of related experience and a bachelor's degree or 7-11 years of related experience and a master's degree or equivalent experience.

  • Bachelor's degree in chemical engineering or equivalent required

  • At least one (1) year of relevant experience in a cGMP environment preferred.


Competencies & Skills


  • Strong interpersonal and verbal communication skills

  • Must have a high consciousness for personal safety

  • Strong attention to detail

  • Team oriented

  • Highly self-motivated


Physical Requirements


  • Constantly required to see to utilize computer screens and monitors to perform job duties including reading & writing, as well as when presenting information and communicating with others.
  • Frequently required to talk or hear to communicate with employees, candidates, vendors, and others, including presenting information in front of groups.
  • Frequently required to reach with arms and hands performing repetitive motions and using finger dexterity to work primarily at a computer keyboard and with a mouse.
  • Frequently required to sit, and occasionally required to stand or walk to move around primarily in an office environment.
  • Occasionally lift and/or move up to 10 pounds.
  • This position may require up to 5% travel with occasional increase in travel demands based on business needs.

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